Case Studies

Two molded clip brackets on a janitorial cleaning cart holding a yellow handle

Cleaning Cart Clip Bracket

23 parts down to 6: a dual molded clip bracket for janitorial carts that cut cost about 75%, assembly from four minutes to one, and paid back its tooling in about four months.

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Front housing and back cover of the molded pendant enclosure

Pendant Enclosure

A supplier discontinued a pendant control enclosure and its tooling. Starting from a physical sample, FormRep reverse engineered it, proved it with 3D-printed prototypes, and moved it into injection molding with the branding and switch labels molded in.

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Pole Buddy

Pole Buddy

An inventor came to us with a sketch. We took it through 3D printed prototypes to a product on the market.

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Secret Link